Kompetentnost' 3/124/2015
ISSN 1993-8780
Innovative Technologies by Аluminum Аlloys Usage
Prof. Dr. A.E. Artes, Professor, FSBEI, HPE, Moscow State University of Technology, STANKIN, Moscow, Russia, k_spd@stankin.ru
key words
the proportion of aluminum alloys, the system of plastic deformation, new technologies, research, the efficient processing of aluminum, the details
of engineering application
Referenсes
Current trend in engineering, construction, food industry and other industries is to increase the proportion of aluminum alloys used in the manufacture of various parts, components and structures. The department of Stankin’s plastic deformation systems works intensively on the problem of creating new and improving known technologies of efficient processing of aluminum instead of using steel and iron in the manufacture of details of engineering application for example a new technology of various impellers and other products with thin edges extrusion were introduced.
In our laboratory the processes of hot and cold forging casting lowplastic aluminum alloys are worked through. To expand the assortment of tubular products with taps the technology is developed. It’s based on the use of an aluminum alloy as a filler — the working environment for getting a given shape of the product. In addition, the department conducted the research on the use of aluminum alloys in the manufacture of details for valve industry.
In this review, we analyze the state of the production and consumption of aluminum alloys in Russia and abroad, we describe the new technology of the efficient processing of aluminum instead of using steel and iron in the manufacture of details for engineering application.
1. Artes A.E. Problemy povysheniya kachestva struktury zagotovitel’noi bazy mashinostroeniya [Difficulties of increasing the quality
of the structure procurement engineering database. Forging and stamping production. Metal forming], Kuznechno-shtampovochnoe proizvodstvo. Obrabotka metallov davleniem, 2002, no. 5, p. 39.
2. Artes A.E. Razvitie kuznechno-pressovogo proizvodstva v otechestvennom mashinostroenii [The development of press-forging production in domestic engineering], Vestnik MGTU Stankin, no. 2, 2010, p. 6–12.
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5. Alyuminievye splavy v proizvodstve detalei mekhanizmov i mashin: Metodicheskie ukazaniya [Aluminum alloys in the manufacture of mechanical details and machines: guidelines], M.: STANKIN, 2011, 66 p.
6. Sosenushkin E.N. Shtampovka kristalliziruyushchegosya metalla [Crystallising metal stamping], Vestnik MGTU Stankin, no. 2, 2010, p. 12–20.
7. Patent 2484913 RF, MPK: B21K 1/12. Sposob izgotovleniya sterzhnevykh izdeliy s prodol’nymi rebrami iz alyuminievykh splavov
[The method of manufacturing rod-shaped products with longitudinal edges made of aluminum alloys], Artes A.E., Volodin A.M., Smelikov V.G., Sosenushkin E.N., Ryzhkov I.V., Rogoznikov P.A., Tret’yukhin V.V., Gureeva T.V.; zayavitel’ i patentoobladatel’: FGBOU VPO MGTU STANKIN N 2011153533/02; zayavl. 28.12.2011, opubl. 20.06.2013. Byul. 17, 10 p.
8. Artes A.E., Sosenushkin E.N., Tret’yukhin V.V., Okun’kova A.A., Gureeva T.V. Novye resurso- i energosberegayushchie tekhnologicheskie protsessy izgotovleniya detaley metodami obrabotki davleniem [New resources and energy saving processes of manufacturing details by pressure forming], Vestnik mashinostroeniya, 2013, no. 5. p. 72–74.
9. Stepanskiy L.G., Malafeev V.A. Pressovanie stal’nykh i titanovykh profiley s malymi kanalami [Pressing of steel and titanium profiles with small channels], Kuznechno-shtampovochnoe proizvodstvo, no. 9, 1974, p. 5, 8.
10. Patent 2509617 RF, MPK: B21C23/08. Sposob polucheniya metallicheskikh izdeliy pologo profilya [The method of producing metal products of hollow profile], Artes A.E., Elenev P.A., Butvinova A.P., Tret’yukhin V.V.; zayavitel’ i patentoobladatel’: FGBOU VPO MGTU STANKIN, N 2012133181/02; zayavl. 02.08.2012, opubl. 20.03.2014. Byul. 8, 7 p.
11. Patent 78450 RF, MPK: B21D 22/00. Instrument dlya pressovaniya trubchatogo izdeliya s meridional’nymi rebrami [The tool for the extrusion of tubular products with meridional edges] Artes A.E., Serov E.P., Gureeva T.V., Tret’yukhin V.V.; zayavitel’ i patentoobladatel’ GOU VPO MGTU STANKIN, N 2008130440/22; zayavl. 24.07.2008, Byul. no. 34, 3 p.
12. Patent 2538888 Rossiiskaya Federatsiya, MPK: B21D 22/02. Sposob izgotovleniya trubchatykh detaley s otvodami posredstvom gidravlicheskoy shtampovki / Artes A.E., Khramtsov A.L.; zayavitel’ i patentoobladatel’: FGBOU VPO MGTU STANKIN, N 2013140046/02; zayavl. 29.08.2013, opubl. 10.01.2015. Byul. 1, 9 p.
13. Artes A.E., Bil’chuk M.V., Mel’nikov I.I. Sovershenstvovanie tekhnologicheskikh protsessov detaley armaturostroeniya metodami plasticheskogo deformirovaniya [The improvement of technological processes of valve details with the methods of plastic deformation], Vestnik MGTU Stankin, no. 1, 2011, p. 8–12.